Description
Product Overview
The uxcell 45 steel worm gear set is engineered for high‑precision power transmission in demanding industrial environments. With a 1.5 module and a 40‑tooth gear, the set delivers a 40:1 reduction ratio, allowing substantial speed reduction while maintaining torque. The gear features a 12 mm bore and the worm a matching 8 mm rod bore, ensuring a secure fit on standard shafts. Constructed from hardened 45# steel, the components exhibit superior strength, toughness, and wear resistance, making them suitable for continuous operation under heavy loads.
Key specifications include a compact package size of 4.96 × 3.82 × 0.94 inches and a weight of 14.29 oz, facilitating easy storage and handling. The set is compatible with a wide range of mechanical equipment, from automation systems to automotive gearboxes, and conforms to industry standards for dimensional accuracy and material quality.
Usage
This worm gear set excels in applications where precise speed control and reliable torque transmission are essential. It is commonly employed in industrial automation machinery, such as conveyor drives, robotic arms, and CNC equipment, where the 40:1 reduction enables fine positioning and smooth motion. In the automotive sector, the gear set is used in power‑steering systems, transmission prototypes, and auxiliary drive units, providing durable performance under varying temperature and load conditions.
Installation is straightforward: align the gear bore with the driven shaft and secure the worm to the input shaft using standard keys or pins. Adjust the engagement clearance to achieve optimal meshing without excessive backlash. The step‑design of the gear simplifies positioning, reducing assembly time and minimizing the risk of misalignment.
Why Choose Us
Choosing the uxcell worm gear set means selecting a product backed by rigorous quality control and a reputation for reliability. Each component undergoes heat treatment and precision machining to meet exacting tolerances, ensuring consistent performance across batches. Our commitment to durability is reflected in the use of 45# steel, a material known for its high fatigue strength and resistance to surface wear, which translates into longer service life and reduced maintenance costs.
We also provide comprehensive technical support, offering guidance on installation, troubleshooting, and optimal operating conditions. Our after‑sales service includes prompt responses to inquiries and the availability of replacement parts, giving customers confidence in the long‑term viability of their investment.
Key Features
- High‑strength 45# steel construction ensures long‑lasting durability and resistance to wear.
- 40:1 reduction ratio provides precise speed control for demanding mechanical applications.
- Compact 1.5 module design fits easily into tight spaces while delivering strong torque.
- Step‑design gear with 12 mm bore and 8 mm worm rod simplifies installation and alignment.
- Dedicated technical support and easy access to replacement parts for peace of mind.
FAQ
What is the recommended lubrication for this worm gear set?
We recommend using a high‑quality synthetic gear oil with a viscosity of ISO 46‑68. Apply the oil to both the worm and gear teeth before initial operation, and re‑apply periodically according to the operating conditions.
Can this gear set be used with shafts larger than 12 mm?
The gear bore is sized for a 12 mm shaft. For larger shafts, a custom adapter or sleeve can be employed, but it is essential to maintain proper alignment to avoid excessive wear.
What is the maximum load this gear set can handle?
When made from 45# steel and properly installed, the set can safely transmit torque up to 150 Nm at the input shaft, assuming standard operating speeds and proper lubrication.
Is the gear set compatible with standard keyways?
Yes, the gear and worm feature standard keyway dimensions that match common industrial key sizes, allowing easy fixation with conventional keys or pins.
How do I adjust the backlash for optimal performance?
After assembly, rotate the worm to check the meshing smoothness. If excessive backlash is observed, slightly tighten the fixing hardware or adjust the axial position of the worm until a snug, smooth engagement is achieved without binding.
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